Case Study: Mould Manufacturing Sector | Real Comm srl

 

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Case Study

Mould Manufacturing Sector

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The Client

 

The client excels in the design and production of injection molds for sectors such as automotive, niche appliances, and information technology. The company ensures high-quality products thanks to its advanced technical know-how.

Its reputation is recognized both nationally and internationally, strengthened by the reliability and flexibility of its organization.

 

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Project objectives

 

He wanted to have:

  • Acquire and preserve the history of orders
  • Digitize production management

 

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Implemented Solution

 

  • Acquisition of order history
  • Post-processing of historical data to "unify" previously separated documents
  • Implementation of HyperSCHED Infinite Capacity (macro-phase load chart) + Finite Capacity
  • Implementation of a digital consultation interface (to replace the bulletin board with post-its)
  • Computerized management of scheduling and tracking for various areas: production, assembly, technical office, and design
  • Use of MES Events for managing indirect activities

 

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Modules Used

 

  1. HyperPROD
    The revolution in production management
  2. HyperSCHED®
    APS: Finite capacity scheduler
  3. HyperMES®
    Progress tracking, monitoring, and production optimization
  4. HyperTAB®
    Production progress tracking system

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Concrete Results

 

The company achieved:

  • Comprehensive tracking of machine/operator hours
  • Availability of actual data and reporting for all customer orders
  • Management of the mold revision/modification process

 

Key Metrics:

  • 65.000 production tasks managed
  • 83.000 hours/year tracked
  • 1.215 documents/year processed in the administrative area
  • 1.105 historical orders acquired
  • 1.029 new orders structured and completed