Metalworking Sector
The Client
The client produces tailor-made solutions in the steelworking sector, primarily focusing on the production of tubes and components for industrial applications. They offer a wide range of solutions for various industries, including automotive, agricultural, and hydraulic sectors.
The company emphasizes innovation, quality, and flexibility to tackle the challenges of international markets.
Project Objectives
- Collect data from the entire company machine fleet
- Implement advanced interconnection with mandatory stop cause tracking
- Analyze the efficiency of departments and machines
Implemented Solution
- Production, Process, and Quality Data: Interconnected the entire machine fleet, including legacy equipment
- Advanced Cause Analysis: Mandatory multilayer tracking of downtime
- Reporting and Dashboards: Provided real-time insights into department and machine efficiency (OEE)
- Real-Time Quality Indicators: Displayed statistical quality metrics directly on the shop floor
Modules used
- HyperMES®
Progress tracking, monitoring, and production optimization - HyperTAB®
Production progress tracking - HyperCONN®HyperGWAY®
Connectors for plant integration, supporting Transition 5.0 and pre-Transition 5.0 standards - HyperQUEUE®
An MQTT service compliant with GDPR specifications
Concrete Results
The company achieved:
- Comprehensive Overview: A complete and integrated vision of production, processes, and quality
- Accurate Downtime Tracking: Mandatory and precise downtime monitoring, reducing unplanned stoppages
- Improved Efficiency: Rapid identification of inefficiencies and implementation of corrective actions, leading to significant operational efficiency improvements
Key Metrics:
- 41 machines integrated
- 1.177 production tasks/year
- 434.212 downtime records/year
- 5.119.680 production recordings/year
- 3.390.664 quality recordings/year
