Case Study: Wood sector | Real Comm srl

 

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Case Study

Wood sector

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The Client

 

Specialized in manufacturing for the furniture industry, offering solutions in solid wood. The company supports both production and design for businesses in the sector.

Through continuous investment in research and development, it delivers customized solutions with a strong focus on quality, production flexibility, and confidentiality of orders.

 

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Project Objectives

 

He wanted:

  • Optimize order management: Develop a tailored interface to improve operational flow and ensure fast and accurate data entry.
  • Enhance precision and flexibility: Introduce customizable dimensional and technical calculations adaptable to specific production needs.
  • Integrate prints and designs: Embed these directly into the production cycle, ensuring greater consistency, minimizing errors, and improving quality and timeliness.
  • Support Industry 4.0 adoption: Implement technologies aligned with Industry 4.0 standards to promote automation and process monitoring, aiming to boost productivity and reduce processing times.

 

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Implemented Solution

 

  • Custom Order Entry Interface: Designed to streamline data input and improve workflow efficiency.
  • Customizable Dimensional and Technical Calculations: Adapted to meet specific production requirements, enhancing flexibility and precision.
  • Integration of Prints and Designs into Production: Ensured greater consistency, reduced errors, and improved production quality and timeliness.

 

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Modules Used

 

  1. HyperSCHED®
    APS: Finite Capacity Scheduler
  2. HyperMES®
    Progress tracking, monitoring, and production optimization
  3. HyperCONN®
    Connectors for plant integration, enabling Transition 5.0

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Concrete Results

 

The company achieved:

  • Improved Management of Production Master Data: Advanced archiving and handling of models and orders
  • Increased Productivity: Automation of processes through the integration of Industry 4.0 technologies
  • Greater Precision and Flexibility: Customized calculation formulas enhanced design and production accuracy

 

Key Metrics:

  • 400 models managed
  • 12.000 model lines (parent components)
  • 73.000 model lines (child components)
  • 3800+ orders managed
  • 37.000 rorder lines (parent components)
  • 215.000 ororder lines (child components)
  • 500+ components utilized
  • 21.000+ industry 4.0 processes
  • 16 custom dimensional calculation forum